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MY E Sequence Semi automatic die-cutting and creasing machine
- Technical specs:
|Max. Paper Size||mm||1200X780||1300*960||1500X1100|
|Min. Paper Dimension||mm||350X350||400*410||500X410|
|Max. Die-slicing Measurement||mm||1180X760||1280*940||1480X1080|
|Max. Wor ept Force||T||three hundred||three hundred||three hundred|
|Max. Paper Thickness||mm||one-7||one-7||one-seven|
|Overall Electrical power||KW||15||fifteen||19|
|Complete Excess weight||T||12500||14000||17000|
- Functions of the machine:
- The Bobst kind lower framework helps make the chopping platform motion like a scissor, it will realize a entire and less difficult minimize.
- Major worm equipment employs alloy copper material, after the seasoned operator’s guide scraping remedy and strict common testing, it can ensures the driving parts 10 a long time lifestyle.
- The primary chains undertake imported British Renold brand name, the variances of 10 chains are considerably less than .2mm.
- The link between equipment box and driving shaft adopts sleeve and pin composition ensuring a robust relationship.
The equipment adopts frequency controller to obtain stepless pace acceleration which can get to to 4500 moments for every hour. For the duration of genuine production, it can typically operate at 3600 to 4000 instances for each hour in accordance to the quality of the board. If the top quality of the paper is good, a very good operator even can run the device at 4200 occasions per hours with no feeling too challenging.
As it is proven in the picture of the machine, the machine adopts rear element paper feeding strategy which retains the operator absent from the die-reducing component. The mounting and adjustment of the die plate is also done outdoors of the die-slicing component with sensors and detectors at die-chopping part to make sure that the machine can not be started out when the die-slicing plate is at adjustment standing.
In addition to the sensors at die-chopping element, there are sensor or technique switches at window portion to make the total machine at checking standing to make certain its protection.
- Procedure comfort:
There is Male-device interface installed in the control panel which will demonstrates the security standing of the machine as well as malfunctions to facilitate the operator. Digicam is also put in in front of the operator for him/her to monitor the operation position at the shipping and delivery portion.
- Primary Structures and Crucial Material Utilised
- 4 Primary Large Parts:
They are referring to: bottom station, moving system, upper system and equipment wall. The base station is produced of grey cast iron -HT two hundred the transferring system is ductile iron – QT 42-10 and the machine wall is high quality A3 metal.
- Main Push:
The 11 KW Siemens Motor together with the pneumatic clutch, worm shaft and worm gear forms a shifting established to make certain steady pressure out put of not significantly less than 300 tons.
The substance for the worm shaft is 40Cr with quenching treatment and gear hardness HRC 45-50. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is utilized is SKF. The bush is copper alloy ZQSn6-6-3.
- Die-reducing and Creasing Portion:
The push is transferred by means of crank rod to pendulum which will bring the relocating system to move up and down to get to die-reduce and creasing function.
The pendulum is made of substantial quality ductile iron. The pendulum axis is carried out by induction harden with floor hardness HRC forty three-48. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely comply with the specification of 1080 variety automatic die-reducing and creasing equipment. Compared with computerized die-cutting and creasing machine which is employed for cardboard die-slicing, this kind of semi-automated die-slicing and creasing device is largely utilized for corrugated board which demands considerably less stress for die-reducing, in this case really some producers have created smaller width on the pendulum and more compact diameter on the pendulum shaft. We keep broader pendulum and even bigger diameter on its shaft to make our equipment very last for a for a longer time daily life.
The die-reducing plate uses 7 mm 75 Crl plate which has much more hardness and life span than the manganese plate.
- Board Conveying:
It adopts 3-cam intermittent positioning device to make certain the boarding conveying accurate and secure.
The device uses gripper bar variety with 12A extended joints chain which is much less in weight and much less shock to the intermittent device underneath the precondition to make certain the strength of the chain. The brand name of the chain is Remold U.K with substantial precise and top quality. .
The Gripper bar adopts aviation aluminum with three bridge sort- mild in excess weight and higher in strength.
- Electric powered Portion
The electrical components are designed and assembled according to the European CE standard and utilizes globe wide known brand items.
- Set up of Die
The die mounting and dismounting adopts aspect withdrawing methods which time conserving and easy for procedure.
There are two approaches for the fixation of the die-either by bolt or clippers which are subject to customer’s suggestions.
The chase loc ept is pneumatic which is simple, practical and reputable.
- Specific Characters of Our Device:
- Clever And Specific Entrance Lay Design:
When compared with the card board sheet, the corrugated board has more energy. If the corrugated board abnormally reaches to the front lay, it will damage the entrance lay and the gripper bar when the entrance lay reaches to its optimum place.
Generally the producers will put in sensors on this part to stop the machine when the paper is fed abnormally to the front lay. Nonetheless, when the machine is managing at the substantial speed, the inertia will deliver the machine to run for a although to make the front lay to its maximum point and then also harm the entrance lay and the gripper bar.
Our unique style is that when the irregular board feeding transpires and getting detected, the front lay can never reaches to its optimum position which tends to make totally free from entrance lay and gripper bar damages since of abnormal paper feeding.
As it is our specific design, so there is no photograph to be shown below.
- Optional Shipping Platform:
According to the requirement of the client we can do the delivery system either square type or E variety (as shown in the image) . If the customer has adequate pallets, he can select square type. If the customer does have enough pallet, he can select, E kind platform for which will also give 4 supply trolleys.
- Pneumatic Preloading and Lifting Phase Unit:
The preloading gadget is pneumatic driven. When one particular paper dimension is set, when you do other pile of preloading, there is no hassle of you to reset the preloading unit, you can just push the button and the equipment will do for you.
The lifting step device is also pneumatic to facilitate the conveying of the paper pile.
- Dancing Roller Feeding:
Very some of the die-slicing equipment producers use direct feeding strategy which is the operator will feed the board immediately to the mouth of the gripper. What we have identified that the feeding time to the gripper is only .3 seconds which tends to make the board feeding work hard and inaccurate.
Our machine utilizes an additional dance roller feeding system whose board feeding time can be extend to .6 second. Jointly with the conveying components it makes an less difficult perform of the operator and faster in efficiency of the device.
For instance: If an operator operates the direct feeding semi-automatic die-slicing device at 3300 sheets for every hour, he can easily operate our machine at 3700 – 4000 sheets per hour.
- Conveying Element:
The board received by the dance roller will go by way of a conveying element with belt conveying and belt pressing which tends to make the board getting pressed before achieving to the entrance lay.
Ahead of the board reaches to the front lay, he will be repositioned by the facet lay.
By these ways, the board conveyed by the dance roller will be a lot more exact and stable when they achieve to the gripper bar.
There is also detector to detect the status of the board. If board does not appear to the front lay at typical placement, the detector will send alerts to cease the equipment.
|Identify||Manufacturer and Origin||Remarks|
|Bearing||SKF Swiss||Crucial element|
|IKO Japan or HangZhou, China||Not essential element|
|Chain||Renold U.K||Principal Chain ( Discrepancy of much less than .2 mm for for every ten chains of machine chain size)|
|CHOHO Japan||Other Chain are Choho Japan|
|Picture Electric Switch||Fotek ZheJiang|
|Main Motor||Siemens||Joint Venture|
|Pneumatic Areas||Sunrise, ZheJiang|
|Rotary Joints||SMC Japan|
|Motor at feeding and shipping and delivery||CPG ZheJiang|
/ The use of original equipment manufacturer’s (OEM) component numbers or emblems , e.g. CASE® and John Deere® are for reference functions only and for indicating item use and compatibility. Our organization and the listed alternative components contained herein are not sponsored, accepted, or made by the OEM. /