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planetary reduction drive, which can supply a lot of speed reduction and torque in a system and the earth carrier shaft drives at large speed, while the reduction problems from the sun gears. Ever-Electric power planetary drive supplys Large torque and with a concise structure. Product Range Ratio:5~1400. Torque:0.46~736kNm. Merchandise Features.
The overall precision planetary reduction travel is utilized for low-swiftness and high-torque transmission equipment, and the engine, the internal combustion engine or other high-acceleration running power is meshed with the gears in the input shaft of the gear reduction drive to mesh the large gears on the output shaft to attain the reason for deceleration. Ordinary speed gear reduction drive s may also have several pairs of identical basic principle gears to achieve the desired deceleration impact, the ratio of the quantity of teeth of the huge and small gears is the transmission ratio. The Accuracy planetary reduction travel is a power transmission mechanism that runs on the gear quickness converter to decelerate the number of revolutions of the electric motor to a desired number of revolutions and acquire a system of a sizable torque.
Ever-Power Series planetary lowering drive (01~8) , in using for Series Port Tools, Mixer Planetary, of the center section planetary gears allowing Planetary lowering drive, swing and track drive applications always be accommodated through output plans. With units available in a large number of ratios, sizes, and components, Our planetary lowering drive works extremely well singly or in blend to meet almost any reduction requirement.
The role of the apparatus reduction drive, An commercial planetary reduction drive was selected and installed in the market machines, The net crankshaft torque on the speed of Planetary reduction travel (gearbox) of a pumping unit is pressure angle results in increased gear dedendum strength, along with the capability to withstand heavy shock loads. Compact, torque dense style. Modular, Lowering Ratio‎: ‎5:1 – 1400:1. and Regions of expertise include gear noise reduction, gear developing sourcing, program … Wind energy speed of Planetary lowering drive planetary drives 10KW to at least one 1.5MW. The primary featurs are as followings:
Decrease the speed and raise the output torque as well. The torque output ratio is certainly multiplied by the electric motor output and the decrease ratio, but it should be observed that the rated torque of the gear reduction drive can’t be exceeded.
The speed simultaneously reduces the inertia of the load, and the reduced amount of the inertia is the sq . of the reduction ratio. You can see that the overall motor comes with an inertia worth. Ever-Power planetary gear systems are split into 21 basic organizations according to the torque and The wide selection of result shafts and flanges simplifies the reduction stages.
Types of gear decrease travel : Planetary, spur and specialized gearheads specifically created for the brushless and brushed DC drives by Ever-Power. Also customized. with The initial toothed equipment (pinion) is mounted on the motor shaft. The bearing of the end result shaft is usually manufactured from … Reduction ratio of 6:1 to 5752:1. Low noise level. Large efficiency. General gear decrease drive has helical gear reduction drive (including parallel shaft helical equipment reduction drive , worm gear reduction drive , bevel gear reduction drive , etc.), planetary reduction drive , cycloid gear reduction travel , worm gear reduction travel , planetary friction type mechanical stepless swiftness changer, etc.
Compact design for conserving space is offered with collinear type and output. Multiple lowering ratio is available with combination of various planetary reduction drive. Putting in some product range with installation flanges and decrease sleeves. All our Customers trust us as their recommended partner for equipment and planetary drive engineering.
-Types of common equipment reduction drive, Predicated on the latest design and evaluation technology, Hyosung Heavy Industrial sectors designs and manufactures gear boxes for steel, vitality, cement, rubber. A fresh compact design of three-level differential cycloidal planetary equipment drive based on the concept of the so-referred to as RV-of Planetary reduction drive is certainly proposed. Our planetary equipment, Wolfrom gear train, decrease gear, regulation …. priceless asset, as the output shaft stops when power is slice to the drive, assembly will get a ring gear (16) and a sun gear … Gear (28) can be a flanged extension of sunlight gear (12) which drives pinions (14).
The primary feature of the worm gear reduction travel is that it has a reverse self-locking function and may have a big reduction ratio. The suggestions shaft and the productivity shaft are not on a single axis, nor on the same plane. However, the volume is generally large, the transmission performance isn’t high, and the reliability is not high.
Harmonic transmission of harmonic gear reduction drive can be the application of versatile deformation controllable elastic deformation to transmit motion and power, small volume, substantial precision, but the disadvantage is definitely that adaptable wheel life is bound, not impact resistant, rigid and steel parts Relatively poor. The source speed can’t be too high.
Precision planetary reduction drive has the benefits of compact structure, little return clearance, high precision, long service lifestyle and large rated output torque. However the price is a bit more expensive.
Inline and right angle execution up to 4 reduction stages, Ever-Power range of mixer drives will be planetary gear units modified to meet the operating requirements .
Planetary gear reduction drivePlanetary reduction drive
Planetary reduction servo travel is the weight of the gear transmission device of Planetary reduction servo drive. In general, the fat of li yi’s mechanical and electric gear has a great relationship using its material and heat therapy hardness.For example, at the same ability, the excess weight of the carburized hardened equipment will be about 1/3 of the weight of the tempered equipment.Therefore, according to the structural features of Planetary reduction drive and the load nature of gears, hardtooth surface gears ought to be broadly used.There are plenty of heat treatment methods to obtain gear with hard tooth surface, such as for example surface quenching, overall quenching, carburizing quenching, nitriding, etc., that ought to be selected based on the characteristics of Planetary lowering drive.
Chinese name Planetary reduction servo drive utilized for Planetary reduction servo drive gear drive weight-loss ratio of input speed and output speed ratio.Number of models of planetary gears
directory
1 product advantages
2 product parameters
3 materials and heat treatment
4 installation steps
5 surface hardening
Product advantage editor
It is compact structure, small return clearance, high reliability, long service your life, rated output torque can do a great deal.But it’s a bit more expensive.Planetary reduction drive is normally used in limited space when the need for a higher torque, that is, small volume huge torque, and its reliability and life are better than spur Planetary reduction drive.Spur Planetary reduction travel is utilized for low current consumption, low noise and excessive efficiency and low cost applications.Planetary reduction drive is characterized by small size, significant output torque, large transmission efficiency, given that there are these requirements may be used
Product parameter editing
Full load efficiency: tranny efficiency of of Planetary reduction drive under optimum load (end result torque of fault quit).
Working lifestyle: the cumulative working period of Planetary reduction drive in rated load and rated insight speed.
Rated torque: it is the torque that the ranked life allows for long term time.When the output speed is 100 r/min, the life span of Planetary reduction drive may be the average life, beyond this value, the average life of Planetary reduction travel will be reduced.Planetary reduction drive fails when the output torque exceeds twice.
Edit material and heat treatment
The weight of the Planetary reduction servo drive planetary gear transmission device is normally proportional to the weight of the apparatus, and the weight of the gear includes a great relationship with the materials and heat treatment hardness.For instance, at the same electrical power, the pounds of the carburized hardened equipment will be about 1/3 of the fat of the tempered equipment.Therefore, according to the structural qualities of Planetary reduction drive and the load nature of gears, hardtooth surface gears ought to be widely used.There are plenty of heat treatment solutions to obtain gear with hard tooth surface, such as surface quenching, overall quenching, carburizing quenching, nitriding, etc., which should be selected according to the characteristics of Planetary lowering drive.
In Planetary reduction travel family, the Planetary reduction travel using its small size, great transmission efficiency, extensive reduction range, substantial precision a large number of advantages, and is widely used in servo, stepping, dc and various other transmission systems.Its function is in the premise of ensuring accuracy transmission, mainly used to lessen the rotation swiftness and increase torque and decrease the load/motor rotational inertia ratio.As a way to help the majority of users to create good make use of the Planetary reduction travel, this paper analyzes the causes of Planetary reduction travel and the drive engine shaft breaking, and introduces at length how to properly install the Planetary reduction travel.
Accurate installation, use and maintenance of of Planetary reduction travel is an important link to ensure the standard operation of mechanical equipment.As a result, when you install the Planetary reduction drive, you should make sure to strictly follow the next installation related matters, cautiously assemble and use.
The initial step is to confirm whether the electric motor and Planetary reduction travel are intact before installation, and strictly check if the size of every part linked with the engine and Planetary reduction travel matches, here is the size of the positioning boss, input shaft and Planetary reduction drive groove of the motor and matching tolerance.
The next step is to unscrew the screw on the outer dustproof hole of Planetary reduction travel flange, adapt the clamping ring of PCS system to align the side hole with the dustproof hole, insert the inner hexagon to tighten.After that, remove the motor shaft keys.
Surface hardening editing
Common area quenching methods are high-frequency quenching (for little gears) and flame quenching (for large gears).The surface hardened layer is most effective when it contains the bottom of the tooth root.The common material for surface quenching is steel whose mass fraction of carbon is about 0.35%~0.5%. The hardness of tooth area can reach 45~55HRC.
Connection mode between of Planetary reduction drive and servo motor: holding mode – output shaft of servo electric motor extends into of Planetary lowering drive, servo electric motor and Planetary reduction drive are linked by flange. There exists a deformable hoop in Planetary lowering drive. By operating the locking screw on Planetary reduction travel, the hoop can tighten the axis of the servo engine (the author includes a 0.75KW servo engine with this connection). Therefore for this connection method, servo motors usually do not require keyway (of lessons, keyway may also be, but ordering keyway servo motors requires Money and delivery period are longer yo @ @). A kind of
Linking mode of_of Planetary decrease drive and servo motor: Connecting through exterior coupling. This connection function uses external coupling, so that it needs servo electric and keyway. Exterior coupling may also use versatile coupling (flexible shaft) – delicate shaft drive power generally does not go beyond 5.5KW, speed can reach 20000 rpm. A kind of
In most cases, the servo motors without brakes and keyways are the the majority of used and the Ever-Power is the largest. Consequently, to purchase the servo motors with brakes and keyways, the delivery period is for a longer time, about 4 weeks.
Planetary reduction drive in the application of the process you will see some noise, the emergence of the noise, how exactly to deal with it?
The noise of Planetary reduction travel is mainly due to the friction, vibration and collision of the transmission gears. How to efficiently reduce and reduce the noise to create it more good requirements of environmental coverage is also an integral research topic at home and abroad.Reducing the gear transmission noise of Planetary reduction drive has become a crucial research subject matter in the industry. Many scholars in the home and abroad respect the change of equipment tooth engagement stiffness in gear transmission as the primary factor of gear dynamic load, vibration and noise.By modifying the form, the dynamic load and velocity fluctuation are minimized to lessen the noise.This technique has proved to be more effective in practice.But with this technique, the process needs to have shape modification equipment, the majority of small factories often can’t be implemented.
Planetary reduction drive is definitely a kind of of Planetary reduction drive, what’s the transmission structure of planetary gear?Let’s have a look.
A planetary gear includes a sun steering wheel, a planetary steering wheel, and a gear ring, wherein the planetary steering wheel is supported by a fixed axis of the planetary body, allowing the planetary wheel to rotate on the assisting axis.The planetary wheel, the sun wheel and the gear ring are in continuous meshing state.
Located in the guts of the planetary gear transmission mechanism may be the sun wheel, the sun wheel and the earth wheel quite often engage, two external equipment meshing rotation direction is normally opposite.Just as the sun is at the center of the solar program, the solar wheel is known as because of its location.Gear ring is the inner gear, it and the earth wheel often meshing, may be the internal tooth and the external gear meshing, the rotation direction between your two is the same.The quantity of planetary gear depends upon the design load of the Planetary reduction drive, usually three or four, the more the amount of bear the load is greater.
The above is the Planetary reduction drive equipment transmission structure of the main content.
Planetary speed of Planetary reduction drive is usually a sort of speed of Planetary reduction drive, after that, the planetary speed of Planetary reduction drive in the process of using the cause of the shaft break what?Let’s have a look.
1. The wrong type assortment causes insufficient productivity torque of the Planetary lowering drive.
Some users in the style selection, mistakenly so long as the selected rated outcome torque Planetary reduction travel to meet the work requirements could be, in fact, it isn’t, one is the rated end result torque of the motor rated output torque occasions deceleration ratio, the worthiness obtained in principle ought to be less than the product sample to supply similar Planetary reduction drive rated outcome torque.The other is to consider the overload capacity of the drive motor and the maximum operating torque required used.
2. In the process of acceleration and deceleration, the instantaneous torque borne by the end result shaft of the Planetary reduction drive exceeds two times of its ranked output torque, and such acceleration and deceleration is certainly too frequent, that will eventually make Planetary reduction travel break the shaft.
Theoretically, the maximum operating torque required simply by an individual must be significantly less than two times the rated output torque of the Planetary reduction drive, especially in some applications must strictly adhere to this criterion.This is not and then protect the Planetary reduction drive, but also to prevent the output shaft of Planetary reduction drive from being twisted off.The primary reason is that, when there is a problem in equipment installation, the output shaft of the Planetary reduction drive and its load are stuck, the overload capacity of the traveling motor will still make it constantly improve the output force, which might cause the force of the output bearing of the Planetary reduction travel to exceed its rated output torque two times and so twist the output shaft of the Planetary reduction travel.
Precision planetary reduction drive
Product Description:
There are two main types based on the output direction: straight type and correct angle type; Planetary gear systems are used to execute speed reduction because of significant torque. to predict equipment noise from a rear wheel drive programmed transmission.
There are generally three types in line with the number of stages: one-stage deceleration (generally significantly less than 10:1), two-stage deceleration (generally higher than 10:1 and less than or add up to 100:1), and three-stage deceleration (huge reduction ratio is 100) :1, the overall division principle is greater than 100:1);
In line with the purpose: armed service and civilian;Based on the operating environment: regular environment, low temperatures environment, clean space environment and vacuum environment;
Our speed of Planetary reduction drive planetary gear for heavy-duty applications, including; conveyers, cranes, crawlers, and excavators. With the Ever-Ability mountain drive you gain additional suprisingly low gears which allow you get climb the most extreme torque Gears: 1:1 and 2.5:1 reduction gear ratio.
The initial step is to verify whether the engine and Planetary reduction travel are in good shape before installation, and strictly check whether the size of every part connected with the engine and Planetary reduction drive is matched. Listed below are the size and coordinating tolerance of the positioning boss, source shaft and Planetary reduction drive groove of the engine.
Step two 2: unscrew the screw on the external dustproof hole of of Planetary reduction drive flange, change the clamping band of PCS system to align the medial side hole with the dustproof hole, insert the internal hexagon to tighten.After that, take away the motor shaft keys.
The third step is to connect the motor with Planetary reduction drive by natural means.The concentricity of the output shaft of Planetary reduction travel and the input shaft of the electric motor must be constant when connected, and the external flange of both should be parallel.If the concentricity is not consistent, the motor shaft will be broken or of Planetary lowering drive gear wear.
In addition, in the installation, usually do not use hammer and various other blows, prevent the axial force or radial force an excessive amount of harm to the bearing or gear.Make sure you tighten the installation bolt before tightening the push bolt.Before installation, wipe apart the anti-rust oil of motor input shaft, positioning boss and connecting portion of of Planetary reduction drive with gasoline or zinc-sodium water.Its goal is to ensure tight connection and versatility of operation, and stop unnecessary wear and tear.
Prior to the motor and Planetary reduction drive are linked, the motor shaft keyway ought to be perpendicular to the tightening bolt.To ensure a uniform force, primary screw the installation bolts at virtually any diagonal position, but do not screw tight, then screw the unit installation bolts at the other two diagonal positions, and lastly screw the four set up bolts one by one.Finally, tighten the force bolt.All tightening bolts will be fixed and examined by the torque plate hand according to the indicated torque data.
Appropriate installation between of Planetary reduction drive and mechanical tools is equivalent to accurate installation between of Planetary reduction drive and drive engine.The key is to make sure that the output shaft of Planetary reduction travel and the drive portion of the shaft concentricity.
servo engine of Planetary reduction drive Planetary reduction drive of Planetary reduction drive rated input speed up to 18000 RPM (about of Planetary reduction drive itself size, the higher the quickness of Planetary reduction drive, small the rated input quickness) above, industrial-grade servo electric motor of Planetary reduction drive output torque is generally not more than 2000 nm, special large torque servo electric motor of Planetary reduction drive can do a lot more than 10000 nm. Working temp in 25 ℃ to 100 ℃ or so, by changing the grease can change its working temperatures.Planetary reduction drive: the main transmission structure can be: planetary wheel, solar wheel, outer gear ring.Compared with other reduction gear, servo engine reduction gear has huge rigidity, high precision (solo stage can achieve less than 1 stage),(double stage can perform less than 3 details), high transmission productivity (single stage in 95-99%), high torque/volume ratio, life free of maintenance features.Because of these characteristics, servo engine of Planetary reduction drive is mostly installed in the stepper motor and servo motor or perhaps brushless motor, used to lessen the speed, enhance the torque, matching inertia.Ranked input speed of servo electric motor of Planetary reduction travel can are as long as 18000rpm(related to the size of Planetary reduction drive itself.