Quite a few projects are exclusive within the market and represent one of the most challenging sizes and geometries of gears produced today. We maintain a wide selection of rare gear shaping products and also advanced CNC milling and turning centers, which allows us to produce a vast selection of gear, sprocket, function, and rack sizes, shapes, and patterns.
To attain the high rack strength the customer required, the main of the teeth were hardened combined with the tooth flanks. Finally, precision grinding was utilized to achieve the needed flatness tolerances on the back and sides of the rack.
At Industrial Sprockets & Gears, Inc., we are capable of manufacturing complicated gears and sprockets that no additional manufacturers can produce. The part shown this is a gear rack for Woodworking Industry helical equipment rack that is used on a Maag gear manufacturing machine. The gear rack is 6′ lengthy, includes a nominal cross-section of 3” by 2”, and is made from 4130 steel.
The customer needed an upgraded part which is essential to the operation of their machine and had previously been struggling to find someone with the capacity to cut the required size of helical rack. Often customers contact us because OEM parts are no more available or are cost prohibitive. Often, clients have found that the quality of replacement parts made by us exceed the product quality their OEM parts.
To achieve the high rack power the customer required, the main of the teeth were hardened combined with the tooth flanks. Finally, precision grinding was utilized to achieve the required flatness tolerances on the trunk and sides of the rack.
At Industrial Sprockets & Gears, Inc., we are capable of manufacturing complicated gears and sprockets that no various other manufacturers can create. The part shown this is a helical gear rack that can be used on a Maag gear manufacturing machine. The gear rack is 6′ lengthy, has a nominal cross-section of 3” by 2”, and is made from 4130 steel.
This integrated and coordinated advancement of thermoforming machines and tools is our most significant customer benefit and unique on the thermoforming market. With the considerable know-how of our experienced experts in both device and machine engineering, our customers benefit from a unique synergy effect that leads to an increased service lifestyle of both machine and equipment, along with an optimal formed part quality. We aim to surpass your anticipations and make sure your success with this quality.
For a long time, a machine tool builder had manufactured their personal precision gear racks to attain ultra-precise positioning on the machines. They also required this because their essential clients demanded that their machines maintain accurate positioning without any mistake compensation on the axis.
To save lots of costs, they wanted to look for a gear rack supplier who could obtain the same tight rack tolerances and performance level that that they had come accustom to.
Choosing from their wide range of regular rack & pinion drives, ATLANTA offered a Ultra-High Accuracy DIN 4 (UHPR) equipment rack, which had a complete pitch deviation of less than twelve microns (< 0.012 mm) over a a single meter length. The actual pitch deviation was measured at 20º C and marked on each rack.