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Using miniature gears, Ever-Power provides designed and built unique, high accuracy mini gearboxes that can’t be found anywhere else. Our miniature gearboxes can be found in numerous configurations, including worm and wheel, cross axis helical, bevel, inline spur, and more. We can also Compact Worm Gearbox provide custom micro gearboxes that were created and built to meet your specific specifications.
E mail us for the mini gearbox your application requires, or demand a quote on a custom micro gearbox.
Miniature Bevel Gearboxes | Micro Bevel Equipment Drives | Mini Bevel Gearboxes
Miniature Cross Axis Helical Gearboxes | Cross Axis Helical Mini Gear
Cross Axis Helical
Miniature Shaft-to-Bore Worm Gearboxes & Speed Reducers
Miniature 4 Shaft Worm Gearboxes | Mini 4 Shaft Worm Gear Motors
4 Shaft Worm
Miniature Flange Worm Gearboxes | Micro Flange Worm Gear Drives
Miniature Inline Spur Gearboxes | Micro Inline Spur Acceleration Reducers
Micro Gearbox Options
Gearboxes are also known as reducers, gear reducers, speed reducers, equipment drives, and gearmotors. All conditions can be used more or less interchangeably. Please be aware that the links for our little gear drives include details on the full selection of frame sizes for that series or style.
Bevel Box Micro Gear Drive
Our bevel package miniature equipment drives are app rated for the optimum balance of performance and cost. Torque could be balanced to meet your RPM and operating life requirements. Lightweight with low backlash overall performance (less than 1°, with option of 1/2”).
Result torque: up to 7 oz.-inches
Low backlash: ≈1°, option of 1/2”
Rated for input speeds up to 2,000 RPM
Temperature range: -5° to 175°F (-20° to 79°C); optional to -40°F (-40°C)
Cross Axis Helical Miniature Gearbox
Ever-Power’ miniature cross axis helical gearboxes provide relatively high levels of thrust in a concise package. They provide an output shaft at 90° from the input, and so are available in gear ratios from 1:1 to 40:1. Lightweight but durable, with machined aluminium housings and hardened alloy metal gears.
High efficiency: up to 88% at 1,000 RPM
Low backlash: as low as ≤30 arc minutes
Rated for input boosts to 4,000 RPM
“Left hand” models available
Miniature 2 Shaft Worm Gearbox
Our miniature 2 shaft worm gearmotors are engineered for ≤30 arc minutes of backlash or better. Also called “shaft to bore gearboxes,” the unit provide a single insight shaft that protrudes from opposing sides of the housing; output is certainly a keyed bore. Standard solitary- and double-end shafts can be found and supplied with keys and retainer bands. An array of gear ratios and input sizes are available to meet your preferences.
High efficiency: up to 86% at 1,000 RPM
Low backlash: ≤30 arc minutes or better
Available in ratios from 5:1 to 120:1
Rated for input boosts to 3,000 RPM
Miniature 4 Shaft Worm Gearbox
Every miniature 4-shaft worm gearbox from Ever-Power features precision-machined hardened metal gears, solid aluminium housings, and long lasting lubrication. They offer two insight shafts on opposing sides of the frame, with two result shafts perpendicular to the insight shafts. Our mini 4 shaft worm equipment drives deliver high performance overall performance with low backlash.
High efficiency: up to 82% at 1,000 RPM
Low backlash: as little as ≈2°
Available with equipment ratios from 1:1 to 32:1
Rated for input boosts to 4,000 RPM
Miniature Flange Worm Equipment Drive
These micro flange worm gearboxes generate an output at 90° from the input. They deliver superior performance in an amazing array applications and are constructed with little footprints, making them perfect for procedures where space is bound. They offer high efficiency with low backlash.
Gear ratios from 6.66:1 to 80:1
High efficiency: up to 83% at 1,000 RPM
Low backlash: as low as ≤4°
Max. input speed: 3,000 PRM
DC motor option available
Miniature Inline Spur Gearbox
Specifically engineered for encoder applications, Ever-Power micro inline spur gear drives can be found in two frame sizes, and are rated for speeds up to 3,000 RPM. Light weight aluminum housings and stainless steel gears and shafts make these inline spur gearboxes hard and corrosion resistant, for your the majority of demanding applications.
Result torque: up to 125 oz.-inches
Low backlash: as little as 15 arc minutes
Available with gear ratios from 4.96:1 to 3600:1
Optional synchro cleats available
Compact Wormwheel Gearbox
These miniature correct angle worm equipment reducers deliver superior performance with high efficiency, and show rugged building for challenging power transfer procedures. Available in three equipment ratios (5:1, 10:1, 20:1), our small worm gearboxes are designed in extremely small footprints for applications where space is limited.
90° output angle
Gear ratios: 5:1, 10:1, and 20:1
Up to 12.5 inch-lbs. of output torque
Max. input speed: 3,000 RPM
Compact footprint: 1.5” x 1.5” x 1.08”
Custom Miniature Gearbox
Ever-Power may engineer and manufacture a custom miniature gearbox to meet up your unique specifications. We can produce customized micro gearboxes in any configuration the application requires, with result torque amounts as high as 900Nm. We are able to work from your gearbox styles, reverse engineer a preexisting unit, or help you develop an all-new style that delivers the performance you need. Request a quote on a custom miniature gearbox or e mail us to discuss your specific requirements.
The Ever-Power Advantage: Small is No Big Problem
Broadest selection of small gear reducers
Greased for life
Modifications and special ratios available
Custom small gearboxes designed to suit
Input & Output Shafts
Input and output shafts with drive essential and retainer rings can be supplied to your specs for just about any of our hollow bore miniature gearboxes. We offer a basic selection of solitary ended or double ended shafts to put together in these gearboxes. All gearbox shafts are given keys and retainer bands.
For P and PF series worm and wheel gearboxes make use of our P/PF gearbox shafts.
For Electronic series crossed axis helical gearboxes use our Electronic gearbox shafts.
For F series spur gearboxes, contact our software engineers to go over your particular needs.
We offer a broad collection of misalignment shaft couplings in in . and metric bore sizes. ” and metric precision surface shafts can be found from stock.
Die-cast zinc casing – Various models for hand operation
Compact Worm Gearboxes
4731 to 4742, 4746 to 4767
Perfect for use with crank handle
Main physical dimensions:
P/N 4731 to 4742 40mm x 40mm x 70mm
P/N 4747 to 4767 17mm x 35mm x 42mm
Wide range of ratios from 1:1 to 30:1
1:1, 2:1 and 2.8:1 are not self locking, all the ratios are.
Max. output torques: 2 Nm to 17 Nm
Hand operation only
Immediate coupling between servo motor and worm gear is among the essential strengths of EP worm gearmotors, which combine DC motor technology with exceptional durability and wear resistance. Electric motor and gearbox were created as you single, compact unit. Thanks to their reduced current pull, these gearmotors deliver more accurate control of operating temperature and higher effectiveness.
45 W to 250 W rated output power
Gearbox centre-centre size 31 mm and 33 mm
Aluminium gearbox casing
Case-hardened, tempered and ground worm
High tin bronze worm gear
Steel shaft planetary gearboxes
Case-hardened and tempered steel gears
Low noise Selection of coupling flanges
We deliver worm gearboxes, spur gearboxes and planetary gearboxes with or without integrated linear lead screw / ball screw adapted to your flexible modular concept.
Based upon this we are able to select a wide variety of regular customizations to meet up the requirements of varied properties that are important for each application.
If your application requires a gearbox with some special home such as for example small dimensions or low weight in relation to power, high efficiency, quiet and vibration-free operation, long life, high resistance to vibration, pressure or temperature, integrated linear screw, or a mixture of this kind of properties, our item range with more than 1000 different standard gearboxes is probably a good begin to have the ability to deliver something that stands out in your favor.
Small gearboxes are high-quality gearboxes for regular drives. The electric motor is included with the gearbox right into a single unit (the first equipment is directly on the motor shaft). Separate gearboxes for connection to conventional IEC motors may also be supplied on request.
Because of the complexity of the gearboxes’ configuration, they can not be purchased inside our e-shop. Our experts will be pleased to help you make your selection. We will be happy to send you documentation or design the right set directly, on demand.
VANE MOTORS WITH GEARBOXES
Combinations feasible with all our vane motors
ATEX combinations possible
Stainless steel options possible
Special wishes possible
Ever-Power worm gearboxes possess earned a reputation to be an industry benchmark worldwide. Our achievement came from our relentless drive for quality with state-of-the-art technology, all and will be offering worm gearboxes are inexpensive prices. High flexibility accorded through a broad choice of mounting choices, shaft configurations and motor interfaces, makes the Ever-Power worm gearbox the default choice for the market. The helical-worm and the double-worm edition, with or without the torque limiter, add up to the advantage, creating an extremely versatile drive system.
Ever-Power Worm gearboxes provide high torque with low speed gear ratio. Being basic and compact in style, these gears can achieve higher gear ratio compared to the helical gears. These worm reduction gears having screw type qualities are similar to helical gears, but its helix angle is typically comparatively bigger) and its body is generally quite lengthy in the axial direction. The gears in these gearboxes could be right or left-handed depending upon the purpose.
Mounting choice include universal housing, part flanges, foot (horizontal and vertical), shaft mounted with torque arm. Obtainable in Solid shafts (single or double), with torque arm or torque limiter.
EXCELLENT Geared Motors. Ever-Power gearboxes and geared motors will be the electro-mechanical key elements for low backlash, efficiently running and highly powerful drive systems.
Our high-performance gear systems are designed to withstand the toughest industrial applications.
The gear housings are machined on all sides and permit diverse mounting positions and applications, producing them much popular in the industry. As a result our geared motors are often to be found within our customers own machines.
The smooth running of Ever-Power gear units and the outstanding load capacity of WATT teeth are achieved with 3D design supported by FEM (Finite Element Method). This tooth geometry guarantees optimum rolling get in touch with under load.
The special tooth root design in mixture with tooth helix angle, tooth depth, the materials used and surface finish maximizes load capacity. This high gearing capacity allows smaller tires to be used for the same torque, and smaller gears with extraordinary power density also increase reliability. Ever-Power geared motors are as a result incredible space savers.
Gearing produced with such micro-geometric accuracy allows the gearing play necessary for troublefree rolling contact to be substantially reduced and then the gear backlash to end up being minimized.
Dual chamber shaft seals developed by Ever-Power are utilized as standard in parallel shaft, shaft installed and helical worm gears for a high level of tightness.
Ever-Power’s modular equipment technology meets the requirements of advanced drive systems:
Excellent power density
Diverse mounting options
Precision Worm Gearboxes & Geared Motors
EP’s precision worm gearboxes are created for those more demanding applications where compact size, high torque, high ratio, low backlash, low noise and long life time are required. Offered in 9 sizes, these worm gearboxes could be supplied with free insight shaft, with hollow bore insight shaft and electric motor flange, and double decrease mixture units for slow velocity applications. Using cast iron housings, top quality bronze alloy worm tires and extended life bearings, reliability and functionality are the key features of this range.
High Precision Right Angle Transmission
WIDE RANGE Of Ratios
Special Surface Treatments
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